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Spinning Unit

Spinning unit 

Over the years, we have established “PANTHER” brand as a top quality yarn in international market. We can produce carded as well as combed yarn ranging from Ne6 to 60 both for weaving and hosiery.
We produce (Poly Cotton) and CVC (Chief Value Cotton) yarn in different blend ratios.
100% cotton yarn produced by contamination free imported cotton such as US, Brazil and African.
We also have the option to produced Core spun yarn & Siro yarn.

Spinning setup

We have two spinning units Comprising of 25,536 spindles each.

Departments

Blow room

We have an option to run to run different raw materials simultaneously on
our blow room lines having machinery from Trutzschler,Reiter.

Carding

we have latest carding machines from Trutzschler (TC 11) & Reiter (C 70).

Drawing / simplex

We are running Toyota drawing as breaker & Reiter double delivery machines as finisher. In simplex we have Toyota & Howa machines.

Ring

At the moment we are running total 51,072 spindles of Chinese & Japanese origin.
Ring machines are equipped with compact attachments.
We are in process of replacing these with long frames of 1824 spindles with link corner.

Cone winding

We have a combination of Schlafhorst & Savio with Loepfe yarn clearers.

Weaving Unit

Weaving Unit

In our weaving mill, we have replaced all our old PICANOL machines with brand new TOYOTA machines (*narrow width 192 Toyota air jet looms), which run at high speeds and give us a wide range of weavability and choice.
Our new machines are equipped with dobby’s, thereby making us very versatile and allowing us to present our customers with all sorts of designs and high-end fabrics from basic twills, drills, poplins, satins and sateens up to high thread count fine qualities.
We can produce all sorts of fabric – from bull denim to T-600 qualities. We take great pride in also being a top quality fabric producer for apparel and work-wear.
We are in the process of adding a new warping and sizing machinery, which will enhance our back-process and aid our aggressive extension plans in the near future.
Recently we have also added selvedge writing attachments for customers who want their name/ monogram on the selvedge.

Departments

Warping

We have two Zell Benninger machines.

Sizing

We have two sizing machines, one wider width machine which can handle Upto 340cm and the other one can handle 260cm beams.

Drawing / knotting

Here we draw patterns for required fabric construction.

Loom shed

We have 192 narrow width Toyota Airjet machines which can cater any type of weave.

Inspection / folding / packing

We have a team of trained fabric inspectors to check 100% fabric produced. We have all the option available for the buyers to choose for their product packing such as

Roll on tube

(i) we can produced roll dia upto 1200mm
(ii) Bale packing
(iii) Pallet packing

Power Generation

Power Generation

Apart from own grid station to cater electricity requirements of all our three units.

(i)Gas plant unit

Project description

Generation

Gas Power Generation unit comprising four GE Jenbacher Engines was set up at the end of 2004 and came in operation in January 2005. This plant was set up to fulfill the energy needs of Ghazi Fabrics International Ltd.

Plant Capacity

3MW x 4
= 12 MW

Waste Heat Recovery System

Waste heat and exhaust gases are recovered and converted into steam which eventually run two Sizing machines, thereby eliminating the cost of furnace oil required for operation of boilers

(ii)HFO Unit

Project description

Generation

Foreseeing the acute shortage of natural gas in the country in year 2015, we decided to add an alternate source of energy for smooth running of our project.
We purchased three MAN furnace oil base engines having capacity of 9.6 MW. Later we also added waste heat boiler.

Plant Capacity

1 x 1.50 MW ( 20/06/2016 )
2 x 4.05 MW
__________
3 = 9.6 MW